Building a Hozugawa Ayubune Model in 1/10 Scale – Part 5

Progress continues with my 1/10-scale model of the 15-shaku boat used on the Hozu river, northwest of Kyoto. I’m 6 months into the build, but I have certainly not spent a great deal of time in actual construction. Mostly, I’ve been contemplating how I was going to accomplish each task of the build. Things are progressing quickly now.

Ayubune model with former clamped to the baseboard fixture

With the new fixture holding things in place, I taped a piece of cardstock into place to trace the shape of the hull planking. I rough marked the outlines of the bottom, bow plank, and transom on it. The planking will be cut oversized, so getting the exact shape isn’t really necessary, except to make sure that the wood I cut is large enough, but not too wasteful of my limited wood supply.

Next, I cut four straight strips of 3mm sugi on my table saw about 1 shaku wide and 16.5 shaku long. There are two hull planks on each side of the boat, but unlike many other wasen designs, the planks fit flush together, so the sides of the boat are perfectly flat. So I glued up the planks into two side-by-side pairs.

Continue reading

Building a Hozugawa Ayubune Model in 1/10 Scale – Part 4

Something I didn’t mention last time was that I had cut a paper pattern for the shiki and rubber-cemented it to the assembled . I then cut the wood to the pattern. Since the plans I have show the lines to the inside of the planking, I left the pice a little long at the aft end, as the bottom extends slightly beyond the transom.

Shiki with pattern, and cut to shape, with extension at the aft end

The final pieces are ready for assembly. As on the real boat, the hull planks will be shaped in place. Note that I also cut mortises for the bow plank, which I’m told is called the omote no tate ita. I’m going to have to find the kanji to make sure I know what this really means. The same goes for the transom, or tomo no tate ita, but in other regions is called the todate.

Continue reading

Building a Hozugawa Ayubune Model in 1/10 Scale – Part 3

My illustration of the ayubune, based on plan drawing by Douglas Brooks (with his permission). Position and size of details shown here are only approximate.

Counting up all the major planks, transom, and beams, this Ayubune model will be made up of only 17 pieces:

  • Shiki (bottom) – 3 pieces
  • Omote no tate ita (bow plank)
  • Todate (transom)
  • Tana (hull planks) – 4 pieces, 2 on each side
  • Omoteamaose (bow platform)
  • Tsunatsuke (lit. rope attachment) – Bow beam
  • Omote no funabari (forward beam) – 3 pieces
  • Tomo no funabari (aft beam)
  • Tomoamaose (stern platform)
  • Transom Strake

In addition to these, I made patterns in paper for obtaining the proper angle for the lay of the hull planking. I have yet to decide at this point just how I’m going to fix the hull planks to that angle. But, there’s time before that needs to be deal with.

My second illustration of the ayubune. I’ve labeled most of the parts here, but haven’t been able to get the names of all of them yet.

Continue reading

Building a Hozugawa Ayubune Model in 1/10 Scale – Part 2

The ayubune is not my first Japanese boat scratch build attempt. The first was the Urayasu bekabune, a boat designed for working among the seaweed nets of Tokyo Bay. But, being unaccustomed to scratch building Japanese traditional boats, I was wresting with a few construction problems and a couple errors, so I set it aside. Then, I found the ayubune on Douglas Brooks’s blog.

The ayubune is a very simple design. There is no cutwater, the side are flush, making for a very simple shape, and there few details beyond the hull and beams. This seemed to be an ideal subject to start with.

Mr. Brooks recorded 3 sizes of ayubune in Japan, a 24-shaku, 18-shaku and a 15-shaku boat. I noted that he built at least 3 of the 15-shaku boats and posted photos and notes on their construction. At a traditional 1/10 scale, the 15-shaku boat would be just about 15″ long, which seemed like a good size.

Large, 24-shaku fiberglass ayubune usee to give river tours to tourists on the Hozu river.

15-shaku ayubune on which my drawings are patterned. Photo courtesy of Douglas Brooks.

Continue reading

From Douglas Brooks – The Cormorant Fishing Boat is Done

I got an email this morning from American boatbuilder Douglas Brooks, who has been in Japan, studying and constructing an Ukaibune, or a traditional river fishing boat used by the cormorant fishermen of Gifu prefecture.

Photo of completed Ukaibune courtesy of Douglas Brooks.

Continue reading

Douglas Brook at the Sabani Races in Okinawa

If you haven’t been following his blog, now is a good time to check in on blog.doublasbrooks.com to get an update on his efforts to study the construction of an Ukaibune, or Cormorant fishing boat.

The ukaibune with the last of the hull planks going on. Photo courtesy of Douglas Brooks.

But for the moment, at least as far as his blog updates are concerned, Mr. Brooks is taking a break from work and visiting Okinawa to see the sabani races.

Sabani are semi-dugout boats with thick cedar hull planking. While traditional Japanese boats have been disappearing, the sabani made a resurgence due to the interest of wooden boat sailing enthusiasts.

Okinawan sabani. Photo courtesy of Douglas Brooks.

Mr. Brooks studied the construction of this traditional Okinawan boat through an apprenticeship back in 2009/2010. You can read about the boat and the apprenticeship in detail in his book on Japanese Wooden Boatbuilding. There is also a nice write up on the sabani on his website.

Sabani racing in the beautiful waters of Okinawa. Photo courtesy of Douglas Brooks.

Mr. Brooks is only taking a 1-week break, so I imagine we’ll see an update on his blog soon about the ukaibune project. I don’t imagine it will be long before we see the completed boat engaged in cormorant fishing on the Nagara-gawa.

Building a Hozugawa Ayubune Model in 1/10 Scale

There are a lot of potential wasen subjects to model, but good plans are difficult to come by. Also, when decent drawings are found, it’s often difficult to find or to understand the details of the subject. I’ve been toying with a lot of different possible model building subjects, but would usually run into some issue that kept me from pursuing it further.

Recently, I sort of re-discovered a subject that I seem to have overlooked before. It is a boat that Douglas Brooks wrote about in past blogs from about 3 years ago, when he was building a boat in Kameoka, Japan, which is about 16 miles west of Kyoto. There, he built a Hozugawa Ayubune, a type of simple fishing boat that was used on the Hozu river.

15 shaku Ayubune built by Douglas Brooks in Kameoka, Japan, in 2014. Photo courtesy of Douglas Brooks.

Continue reading

Douglas Brooks in Gifu Prefecture to Build Ukaibune

I got an email from Douglas Brooks while on his flight to Japan last week to build an Ukaibune, a boat used by cormorant fishermen in Gifu prefecture. I also saw that he recently  posted his first blog entries from Japan, as he begins work on the new project.

Douglas Brooks’s recently completed Ayubune

I saw from Internet posts elsewhere that he is going to be working with someone from Tri-Coastal Marine to take measurements for CAD work. I don’t know any details beyond that, though I’ve been trying to look into this further as the company is local to the San Francisco Bay Area.

The cormorant fishing boats are big, and they are someone complex in shape and structure compared to other Japanese river boats. But the would certainly be interesting models.

An Ukaibune, a boat used in Gifu prefecture for cormorant fishing.

Here’s a link to Douglas Brooks’s first post from Japan this trip: http://blog.douglasbrooksboatbuilding.com/2017/05/now-in-gifu-japan.html

Check out the great photos of the 15-shaku (15 foot) Hozu river Ayubune that he built for a client just before he left for Japan. This particular boat has some extra “bling” in the form of small copper plates that were never used on the real riverboats.

An Interview with Boat Builder Douglas Brooks

American boatbuilder Douglas Brooks has been working hard to study and document the craft of traditional Japanese boat building. He’s off again to Japan this month to study the construction of the cormorant fishing boats of Gifu prefecture.

An interview with him was just appeared on the Merchant & Makers website: http://www.merchantandmakers.com/the-craft-of-japanese-wooden-boatbuilding-with-douglas-brooks/

For more information on Douglas Brooks, visit his website at: http://www.douglasbrooksboatbuilding.com

 

Douglas Brooks Building Cormorant Fishing Boat in Gifu

Boatbuilder, and my personal Japanese boatbuilding mentor, Douglas Brooks will soon be returning to Japan to begin working on the construction of an Ukaibune (鵜飼船), a cormorant fishing boat, in Gifu. In mid-May he will be working with Mr. Seichi Nasu, who may very well be the last builder of these famous Japanese boats.

The 85 year old Mr. Nasu has built over 700 boats of various types in his lifetime. But, unlike with Brooks’s past apprenticeships in Japan, Mr. Nasu will not be directly involved in the construction, and will instead direct, while Brooks provides the physical labor.

Ukaibune on the shore of the Nagara river. Image courtesy of Douglas Brooks.

Continue reading